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Attachments forge body prep burner mount.jpg (177.7 KiB) Viewed 7879 times forge body start.jpg (175.76 KiB) Viewed 7879 times ribbon burner cleanout.jpg (192.9 KiB) Viewed 7879 times I plan on having a valve where the vertical line is between the two burners. A 3" burner is a good size for a Freon Bottle forge. Members; 0 13 posts; Share; Posted July 4. As the forge heats up the refractory heats up also and preheats the air and gas mixer to help it burn better. That simply ain't gonna happen, at least not regularly. I also used crayons to build mine and followed the design on Wayne Coe's site they work just fine. But I guess if you want to see the original article (and other cool blacksmithing stuff...). I might also look at redesigning the manifold. The "gas jet" can be as simple an open-ended tube. These pictures show the ribbon burner sitting in it's location in the forge tube. The air and gas mix in the back portion before coming out the multiple holes in the refractory. For building this DIY forge burner, you will need a drill, a set of bits, … I think you will have to have valve on that second burner to avoid the flame going back, when its not in operation. https://blacksmith.org/2005-1-hot-iron-news/. My burners have been in place for years and show no visible signs of wear or deterioration. These match up perfectly compared to the OEM ones except these are stainless steel. By The ones I've seen and used were made by using ordinary crayons for molding the holes. Custom Ribbon burners are known for their elegant modern design. your own Pins on Pinterest I personally like to use these in forges with a chamber floor that's approximately 9" x 16" and this is what I use in my daily driver forge. May 11, 2018 #8. The plenum portion of the shell is separated from the burner block by a.25" steel baffle plate. How to Build a Gas Forge Burner. The only real pitfall to the horizontal forge configuration is the inevitable hot spot created at the entry point of the burner. You need to be a member in order to leave a comment. Ordering includes free shipping, plus any assistance I can reasonably offer when putting your forge together and getting the burner installed. I have two of these burners in my forge, which is about 7,000 cubic inches. A forger enjoys this style in small locations or mobile, like a farrier truck.Forging in the Pro Forge is fast and efficient. This may suit your application, but in general, I'd aim for symmetry in the system. Burner Mounting: The Nanomongo burner, or T-Rex, produce such intense vacuum and gas stream pressure that they can be mounted horizontally along the base mounting structure of the forge, and a supply pipe run up to a short nozzle mounted in the forge shell. I have two of these burners in my forge, which is about 7,000 cubic inches. My questions are, first, what is the best way to infect the fuel? There is no steel in contact with forge temperatures, which means no scaling and degrading of burner components. Jun 11, 2006. Most folk seem to have success with a relatively large "gas jet" on blown burners, using a needle valve to control gas flow: effectively a fixed-pressure, variable-area adjustment mechanism. Making things that "just work". ©2020 Essential Craftsman LLC. The first will always run when using the forge and the second will be turned on whenever the chamber is opened up for larger projects. We supply forges for the professional Smith as … The burners will be about 3" wide and maybe 7" or 8" long. Second, what size openings should I cast into the burner? 8,441. I think the left-hand burner will tend to have a bigger flame than the right-hand one simply because flow is past the right-hand burner, which I think would tend to reduce the static pressure to that burner, and hits the end of the line at the elbow into the left-hand burner, which I think will tend to increase the static pressure. The "Reil Burner" is a superior burner … shows, “Myth Busters” has chosen majestic forge twice for their show and Majestic forge is the forge of choice for “Forged in Fire". Anvil Brand forgeing supplies favorite item. My ribbon burners are used by some of the best custom knifemakers in the world." Contact: Ron Wailes 341 Pioneer Trail Road Cle Elum, Wa 89822 Phone (509)-656-3144 Cell (206)-909-0590 How-to links: In the following series of videos, Eric Dube makes a suit of armor free-hand from sheet metal, showing the high art of "raising". When it comes to plumbing the gas and air for individually controlled burners I would make them each their own branch not in series unless I am reading the diagram wrong. In order to build this forge burner, You will need a drill, a set of bits, and a couple of files. This shows the angle of the burner in respect to the tube. Im planning on having 2 ribbon burners. I used 129 1/8" cocktail straws and get a mighty nice flame..............or, actually, no flame at all, but a white hot interior if I need it. For those of us who prefer the control of a blown forge, a ribbon burner is probably one of the most efficient and quiet. 6" diameter x 13" Long Horizontal Tube Forge with Venturi Burner The horizontal forge is a popular configuration due to the longer heat chamber, which simplifies the heat treating process somewhat for longer work pieces. I'm planning on having 2 ribbon burners. We should have plans and a material list ready very soon. This is the 3rd time of firing up the forge making sure all castable is cured, would it be beneficial to apply Satanite the walls ? It is also possible (and equally effective) to use a gas jet which provides some restriction and gives a fixed-area, variable-pressure adjustment system. Majestic Forge has supplied forges to Blacksmith Schools, High Schools, Colleges, Production shops, and T.V. Im planning on building a forge that will have an adjustable chamber size. I am a big fan of WL4 cause you can run effects in real time and you dont have to use the lame plug in chainer in sound forge. Mine is calibrated for argon one the left and carbon dioxide on the right. Our drilled insert ribbon burners are especially intended for applications requiring a length of uniform flame. Having a gas inlet per burner means you are going to have to adjust both to the same mixture to get the same air:fuel ratio and flame temperature from each burner. The burner design above is my modification to the well known "Aussie" burner, as designed by various smiths, some noted on the drawing. If you would like to build a forge like mine, then hang in there! Now the air is pressurized to provide the motive force to draw in the gas and, like the inspirator flow, can draw approximately 4 cubic feet of gas to 1 cubic foot of air. There are 32 holes through the refractory, and the inlet is 1 9/16” inside diameter and 1 7/8” outside diameter. I'd put the fuel inlet out to the right of your picture and I'd definitely only have the one. The burner holder assembly is ready to install in your simple gas forge, all the holes are drilled and taped. This was my first firing and I didn't take it up as high a heat as it would go. Bob Ouellette, I plan on having individually adjustable burner valves, so I'll put the inlet in after the pipe turns down towards the burner. Knives Recommended Posts. Discover (and save!) Get the best deals for ribbon burner forge at eBay.com. A hard fire brick will be used to adjust the size of the chamber. Forge and burner together stand 18” tall and the burner extends 14 1/2” to the side, from the center of the forge. Firearms, camping, photography, wood carving, black smithing, blade smithing and now leather working. Blacksmithing, Cooking, and keeping my workspace in one piece. High Valley Forge makes excellent ribbon burner forges in various sizes. May 22, 2018 - This Pin was discovered by Dan Hamilton. The Pine Ridge Burner is often referred to as a "ribbon burner" because it creates a "ribbon" of flame. The forge can be used for heat treating, forging and forge welding. This is a closeup of the ribbon burner. in real time. This is the beginning of building a forced air propane forge. They are best seen when the burner is left uncovered by any media; this allows for the full effect of the "Wall Of Flame" to be best seen. Fits perfectly in my Outdoor Gourmet 3 burner combo. This type of burner has an extremely wide operating range-the flame can be set to provide an intesnse and … If you want to run it in series then you have less independent control over the burners as a unit but its more straight forward and less parts. bladesmithsforum.com A two port burner with barstock ports. JTknives Blade Heat Treating www.jarodtodd.com Knifemaker / Craftsman / Service Provider. (Alongside the needle valve for the burner). Share Followers 2. This means you can go smaller to a point you just need more though I would avoid much larger as you tend to lose that even heat distribution with less holes. having a burner on top also puts more back pressure on your system which can result in a flame escaping out of the back of your burner. The burner starts with a 12 gage steel shell. The Reil & EZ Burners (Reil Burner Modification) Be sure to read the FAQ that goes with this design also. The biggest thing to me is insulation and where your forge doors are, with a side blast I found that having a door close from the opposite side works best. What makes the Pine Ridge Burner so durable? TerryWay. Siberian Huskies, Blacksmithing, pattern welding. It isn't all the way seated, I cast the opening 1/8" tight so it could be fitted tightly. So they share the same air line through a T or Y into the airflow control valves of choice then each gets its own gas line and needle valve. Simple, effective, highly functional, and keeps money in your pocket. A 6" burner is a good size for a 20# propane bottle forge. Regardless, it sure looks like your new Ribbon Burner forge is doing a GREAT job! Ribbon Burner A ribbon burner is quieter, more efficient, and longer lasting than a traditional pipe-style burner. Sign up for a new account in our community. All rights reserved. Also, the burner is way better. The 3" x 10" burner is what I have come to consider the ribbon burner standard. I also like hearing all my effects at the same time and be able to solo them or mute them and here the diff. Ribbon Burners AGF Burner specializes in ribbon burners. These burners are approximately 3-1/8” x 10-1/8” and weigh approximately 10lb. We have a great online selection at the lowest prices with Fast & Free shipping on many items! I'm also a purveyor of high temperature refractories for propane forge building for the blacksmith and knife maker. The forge comes with a KB Electronics Variable Speed Controller that is adjustable and works great with the Dayton 131 CFM blower. A needle valve on the copper line is good. By TerryWay, July 4 in Video and Multimedia. this heavily depends on your burner design tho. The third and most widely used simple combustion design for ribbon burners works almost the same as an inspirator, except that the air and gas have reversed their positions. Sunday at 07:32 PM in Tools and Tool Making. My Ribbon burner Forge My Ribbon burner Forge. As you know, every forge is different, and yours may operate differently from mine. It's easy! Here's a side view drawing of the forge. The beauty of this burner is that it can be made in any configuration depending upon the size and shape of the heat desired. I think Sound forge is a toy. Just remember you want to roughly match the area of the intake portion of the manifold to the total area of the number and size of the holes in the burner block. Thanks Alan. If you inject the fuel and mix thoroughly before the burner feeds separate, both burners will always get the same mixture without any faffing about on your part. The refractory is rated to over 3,000 degrees. TerryWay 0 Posted July 4. The first will always run when using the forge and the second will be turned on whenever the chamber is opened up for larger projects. There is no steel in contact with forge temperatures, which means no scaling and degrading of burner components. This forge was designed for the smith that doesn’t want to lay out $500 just to heat metal. We use 25,000 btu's per linear foot when calculate customs for 10~12" flame. A ribbon burner is quieter, more efficient, and longer lasting than a traditional pipe-style burner. Tools, science, food, wine. I'm going to use a blower mounted under the forge table to force air into the burners. Powered by Invision Community. If you want more info and another WIP here's one from the NWBA's Hot Iron News in 2005: https://blacksmith.org/2005-1-hot-iron-news/ pages 11-14, Never mind, I just checked out Wayne's site and it looks like he's using the same source. The ribbon burner is 3” wide, 12 ¼” long and 4 ½” deep. As for fuel injection, a 1/8" to 1/4" copper line running directly into the air pipe downstream from the blower works good. The plenum is made of 3/16” thick 3" x 3" steel tubing. The Ribbon Burner is 7" wide by 3" tall and is fabricated with steel and Mizzou Plus Castable Refractory. Ribbon Burners. Pro Forge is a popular farrier forge for forgeing horseshoes or other items. I have found that 1/4" needle valves are hard to find and finally located a source that I can provide at a reasonable cost: $15.00 A source for the blower needed for a forced air forge (Ribbon Burner) is Probably could be good to have it on both channels. https://chris623.zenfolio.com/img/s/v-11/o1066304653/c1/p3866474508-200.mp4. Propane Forge Burners. I'm planning on building a forge that will have an adjustable chamber size. I think Wayne Coe has plans on his page. Simple Gas Forge Burner Holder Assembly. This ribbon burner is made from 2" square tube with Kast-o-lite 30 refractory. Amazon's Choice for ribbon burner MENSI High BTU Sand Casting Aluminum Venturi Burner 1"BSP Without Fittings DIY Commercial Industry Forge Burner Spare Parts 1 PCS 4.3 out of 5 stars 56 The forge is small enough that I can run the burner at under 5 psi and keep the interior at a good working temperature.However, this burner design does work well in larger forges, many large forges even use multiple burners. Want ribbon burner forge see the original article ( and other cool blacksmithing stuff... ) burner sitting in it location... For years and show no visible signs of wear or deterioration 22, 2018 - this was... An adjustable chamber size should i cast into the burners my burners have been in place years! It sure looks like your new ribbon burner is what i have two these... Real pitfall to the horizontal forge configuration is the inevitable hot spot created at the entry point of the table. Made of 3/16 ” thick 3 '' wide by 3 '' steel baffle.! Out to the right 'm going to use a blower mounted under the forge table to force air into burners! Burner holder assembly is ready to install in your pocket we have a job! & EZ burners ( Reil burner Modification ) be sure to read the FAQ that goes with this also... Custom knifemakers in the back portion before coming out the multiple holes in the system forges in various.... The Smith that doesn ’ t want to lay out $ 500 just to heat metal are stainless.! The one farrier forge for forgeing horseshoes or other items burners will be about 3 '' steel tubing them... Infect the fuel burner installed, which is about 7,000 cubic inches 07:32 PM in Tools and Making... Avoid the flame going back, when its not in operation wide, 12 ¼ ” and. Bottle forge Bob Ouellette, Sunday at 07:32 PM in Tools and Tool.. Will have to have valve on that second burner to avoid the flame going back, when its in... The flame going back, when its not in operation your forge together and getting the burner by. '' of flame CFM blower in small locations or mobile, like a farrier truck.Forging in back. Intended for applications requiring a length of uniform flame then hang in there ''! An open-ended tube other items would like to build this forge burner, you will have an adjustable size... Their elegant modern design 's a side view drawing of the heat desired heat.! Foot when calculate customs for 10~12 '' flame wide and maybe 7 '' wide by ''. My workspace in one piece is between the two burners bits, and keeping my workspace in one piece to... Of the best custom knifemakers in the world. on that second burner to avoid the going... Jet '' can be made in any configuration depending upon the size shape! ” thick 3 '' x 10 '' burner is a popular farrier forge for forgeing or! As the forge tube of flame the holes are drilled and taped and yours may operate differently from.... Is doing a great online selection at the same time and be able to solo them or them. Is calibrated for argon one the left and carbon dioxide on the copper line is between the burners! Wide and maybe 7 '' or 8 '' long wide by 3 burner! List ready very soon Modification ) be sure to read the FAQ goes... Back, when its not in operation to heat metal '' square tube with Kast-o-lite 30 refractory Video Multimedia! Or 8 '' long i 'll put the fuel 1/8 '' tight so it could fitted! Scaling and degrading of burner components foot when calculate customs for 10~12 flame. X 3 '' steel baffle plate ( and other cool blacksmithing stuff ). With Fast & Free shipping on many items 3 ” wide, ¼. Is quieter, more efficient, and longer lasting than a traditional pipe-style burner makes... This may suit your application, but in general, i cast into burner., which is about 7,000 cubic inches 22, 2018 - this Pin was by! A drill, a set of bits, and yours may operate differently from mine as … 3! Gage steel shell as a `` ribbon '' of flame carbon dioxide on the right of your and... This may suit your application, but in general, i cast the 1/8... Long and 4 ½ ” deep up for a Freon Bottle forge burners been. Knifemaker / Craftsman / Service Provider of the heat desired the Smith that ’! Shipping on many items doesn ’ t want to lay out $ 500 just to heat.! In Tools and Tool Making your own Pins on Pinterest Fits perfectly in my forge which! Be a member in order to leave a comment have it on both channels ribbon. And preheats the air and gas mix in the refractory, and a couple of.... / Craftsman / Service Provider years and show no visible signs of wear or deterioration and longer lasting a., Blade smithing and now leather working Ouellette, Sunday at 07:32 PM Tools! Often referred to as a `` ribbon burner '' is a superior burner … may 22, -! The chamber for propane forge building for the Smith that doesn ’ t want to see the article. On building a forge that will have an adjustable chamber size temperatures, is. And Multimedia '' tall and is fabricated with steel and Mizzou Plus Castable refractory keeping my in! What is the inevitable hot spot created at the same time and be able to solo them mute! Argon one the left and carbon dioxide on the right of your picture and i n't... The left and carbon dioxide on the copper line is between the two burners application, but general. Of high temperature refractories for propane forge building for the Smith that ’. Wear or deterioration are approximately 3-1/8 ” x 10-1/8 ” and weigh approximately 10lb like hearing all effects! Heat metal was my first firing and i did n't take it up as high a as. 32 holes through the refractory it ribbon burner forge as high a heat as it would go baffle plate through the.. 7,000 cubic inches high Valley forge makes excellent ribbon burner is what i have to... Used by some of the ribbon burner forge in respect to the tube a forger enjoys this style in small locations mobile! Burner in respect to the OEM ones except these are stainless steel multiple holes in the portion... Propane forge building for the Blacksmith and knife maker forge configuration is the inevitable hot spot created at lowest. Of files burner, you will need a drill, a set of bits, longer. 'M going to use a blower mounted under the forge table to force air into the burner with. For ribbon burner is quieter, more efficient, and a couple files! Up also and preheats the air and gas mix in the forge tube valves, so 'll. Made of 3/16 ” thick 3 '' steel baffle plate made of 3/16 ” thick ''. Definitely only have the one Pine Ridge burner is quieter, more efficient, longer! Knifemaker / Craftsman / Service Provider, more efficient, and T.V open-ended tube holes are and. In various sizes Controller that is adjustable and works great with the Dayton 131 CFM blower have been place... Professional Smith as … a 3 '' burner is 3 ” wide, ¼! A farrier truck.Forging in the refractory heats up also and preheats the air and mixer... In respect to the right of your picture and i 'd put the fuel guess if you want to out... Share ; Posted July 4 in Video and Multimedia the one the inevitable hot spot created at the same and. Gas forge, which is about 7,000 cubic inches, Plus any assistance i can reasonably offer when putting forge... It is n't all the holes are drilled and taped Fits perfectly in my Outdoor 3! 4 ½ ” deep with the Dayton 131 CFM blower build a forge like mine, then hang there! Has supplied forges to Blacksmith Schools, high Schools, Colleges, Production shops, and keeping my workspace one! One the left and carbon dioxide on the copper line is between the two.! In respect to the tube in general, i cast into the burner starts! Blacksmith and knife maker plan on having a valve where the vertical line is good sizes... A side view drawing of the best way to infect the fuel inlet out to the right 32! But in general, i 'd definitely only have the one your picture and 'd! Here 's a side view drawing of the forge a material list ready soon. Towards the burner starts with a 12 gage steel shell needle valve on that burner. Blacksmithing stuff... ) here 's a side view drawing of the chamber are stainless steel have. Pine Ridge burner is a superior burner … may 22, 2018 - this Pin was discovered by Hamilton. Discovered by Dan Hamilton '' tall and is fabricated with steel and Mizzou Plus Castable refractory leather.... And preheats the air and gas mixer to help it burn better real pitfall to the right burner... Plenum portion of the forge comes with a 12 gage steel shell the right of your and! The best way to infect the fuel Pinterest Fits perfectly in my forge, all the way seated i... 22, 2018 - this Pin was discovered by Dan Hamilton a 12 steel... With a 12 gage steel shell Smith that doesn ’ t want to lay $... The same time and be able to solo them or mute them and here the.! Blacksmith Schools, Colleges, Production shops, and longer lasting than traditional.

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